Matrix M100 Instructions d'exploitation

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NTI – MATRIX
INSTALLATION AND OPERATING INSTRUCTIONS
VERSION DATE: 9-15-10
TABLE OF CONTENTS
1.0 SPECIFICATIONS............................................................................................................................................ 3
2.0 INSTALLATION REQUIREMENTS................................................................................................................. 4
3.0 VENTING.......................................................................................................................................................... 6
4.0 CONDENSATE DRAIN.................................................................................................................................. 13
5.0 INSTALLING GAS PIPING............................................................................................................................ 14
6.0 BOILER PLUMBING...................................................................................................................................... 16
7.0 DOMESTIC HOT WATER SYSTEM.............................................................................................................. 24
8.0 WIRING .......................................................................................................................................................... 28
9.0 CONTROL SETUP......................................................................................................................................... 33
10.0 MATRIX BLOWER OPERATION ................................................................................................................ 37
11.0 HEAT RECOVERY VENTILATION.............................................................................................................. 39
12.0 LIGHTING BOILER...................................................................................................................................... 44
13.0 TROUBLE SHOOTING................................................................................................................................ 46
14.0 SEQUENCE OF OPERATION..................................................................................................................... 50
15.0 INSTALLATION CHECKLIST...................................................................................................................... 51
16.0 ANNUAL MAINTENANCE AND INSPECTION........................................................................................... 52
17.0 PARTS LIST................................................................................................................................................. 55
HAZARD SYMBOL DEFINITIONS
Danger Sign: Indicates a hazardous situation which, if not avoided, will result
in serious injury or death.
Warning Sign: Indicates a hazardous situation which, if not avoided, could
result in serious injury or death.
Caution Sign plus Safety Alert Symbol: Indicates a hazardous situation which,
if not avoided, could result in minor or moderate injury.
Caution Sign without Safety Alert Symbol: Indicates a hazardous situation
which, it not avoided, could result in property damage.
Notice Sign: Indicates a hazardous situation which, if not avoided could result
in property damage.
®
US Models
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Résumé du contenu

Page 1 - NTI – MATRIX

NTI – MATRIX INSTALLATION AND OPERATING INSTRUCTIONS VERSION DATE: 9-15-10 TABLE OF CONTENTS

Page 2

10 Matrix Installation and Operation Instructions Figure 3.5 Installing Venting Below Grade 3.3 Venting Rules and Guidelines 1. It is highly re

Page 3 - CAUTION

11 Matrix Installation and Operation Instructions 3.4 Venting Clearances These are code restrictions for the location of the Flue gas vent termi

Page 4

12 Matrix Installation and Operation Instructions 3.6 Outdoor Venting Vent piping outside the building is permitted under the following conditio

Page 5

13 Matrix Installation and Operation Instructions 4.0 CONDENSATE DRAIN This unit produces water as a product of combustion. Much of this water c

Page 6

14 Matrix Installation and Operation Instructions 5.0 INSTALLING GAS PIPING 5.1 Installation Refer to the current National Fuel Gas Code ANSI Z2

Page 7

15 Matrix Installation and Operation Instructions Table 5.1 Normal Range of Combustion Products (At maximum fan speed, 240) Natural P

Page 8

16 Matrix Installation and Operation Instructions WARNING THIS APPLIANCE CONSISTS OF A “LOW-MASS” BOILER AND MUST HAVE ADEQUATE WATER FLOWING TH

Page 9

17 Matrix Installation and Operation Instructions 6.1 Plumbing (Minimum Requirements) Pressure Regulator “Fill Valve” (Supplied): The Matrix op

Page 10

18 Matrix Installation and Operation Instructions 6.2 Matrix Boiler Connections 6.3 Hydronic Heating Additions (Optional) ATTENTION 1. LOW TEM

Page 11 - IMPORTANT

19 Matrix Installation and Operation Instructions Zone #3 Zone #2 Zone #1 Zone Valve System Circulator Air Separator NTI Make Up Water Backflow

Page 12

2 Matrix Installation and Operation Instructions 0.0 INTRODUCTION General Installation Requirements This document pertains to the correct instal

Page 13 - WARNING

20 Matrix Installation and Operation Instructions 6.3.1(B) Multiple High Temperature Zones (Zone Valves) – Wiring w/ Zone Controller 6.3.1(C)

Page 14

21 Matrix Installation and Operation Instructions 6.3.2(A) Multiple High Temperature Zones (Zone Circulators) 6.3.2(B) Multiple High Temperat

Page 15

22 Matrix Installation and Operation Instructions 6.3.3 Multiple Controlled-Temperature Zones (Tempering Valves) • Use wiring configuration in

Page 16

23 Matrix Installation and Operation Instructions 6.3.4(B) Single Controlled-Temperature Zones (Injection System) – Wiring Tekmar 356 6.3.5 M

Page 17

24 Matrix Installation and Operation Instructions 7.0 Domestic Hot Water System 7.1 DHW Description of Operation The Matrix heats domestic hot w

Page 18

25 Matrix Installation and Operation Instructions Cleaning: Brazed plate heat exchangers operate with high turbulence flow, even at low flow ra

Page 19

26 Matrix Installation and Operation Instructions Procedure for Setting up Domestic Hot Water: If the Matrix is being installed in an applicat

Page 20

27 Matrix Installation and Operation Instructions Figure 7.2 DHW Piping (w/ Storage Tank) Figure 7.1 DHW Piping (Tankless – On demand)

Page 21

28 Matrix Installation and Operation Instructions 8.0 WIRING 8.1 Field Wiring to Matrix All wiring must be in accordance with the Canadian Elect

Page 22

29 Matrix Installation and Operation Instructions Figure 8.2 Low Voltage Filed Wiring

Page 23

3 Matrix Installation and Operation Instructions 1101201301401501600-2000 3000 4000 5000 6000 7000 8000 9000 10000Elevation (ft)Input (Mbh)Figur

Page 24

30 Matrix Installation and Operation Instructions Table 8.1 Low Voltage Field Connections (See Figure 8.2) Terminal Description Plenum Sensor P

Page 25

31 Matrix Installation and Operation Instructions 8.2 Matrix Factory Wiring Schematic 8.2.1 Boiler Control Wiring Consult diagram on unit for ex

Page 26

32 Matrix Installation and Operation Instructions 8.2.2 Fan Control Wiring Consult diagram on unit for exact wire routing.

Page 27

33 Matrix Installation and Operation Instructions 9.0 CONTROL SETUP The Matrix used two devices to control the functions required by the Matrix.

Page 28 - ATTENTION

34 Matrix Installation and Operation Instructions 9.2 Operation and Set-up The Matrix employs a pneumatic modulation system. This modulation sys

Page 29

35 Matrix Installation and Operation Instructions 9.2.2 Setting Matrix Fan Control Just as the Matrix Boiler Controller controls all of the ope

Page 30

36 Matrix Installation and Operation Instructions 9.3 Outdoor Sensor Operation The outdoor sensor is connected to the terminal board on the left

Page 31 - 8.2.1 Boiler Control Wiring

37 Matrix Installation and Operation Instructions 10.0 MATRIX BLOWER OPERATION 10.1 Forced Air Heating The Matrix forced-air heating module is a

Page 32 - 8.2.2 Fan Control Wiring

38 Matrix Installation and Operation Instructions Call for Heat (24VAC @ W1): Normal Thermostat call, Matrix operates as a step-modulating furn

Page 33 - Matrix Fan Control

39 Matrix Installation and Operation Instructions 11.0 HEAT RECOVERY VENTILATION 11.1 Ventilation Needs With the evolution toward more energy ef

Page 34

4 Matrix Installation and Operation Instructions 2.0 INSTALLATION REQUIREMENTS The installation of your NY Thermal Matrix gas furnace/boiler mus

Page 35

40 Matrix Installation and Operation Instructions 11.2 Types of Installation There are two basic methods of installing the ventilator in the Mat

Page 36 - Outdoor Temperature (deg.F)

41 Matrix Installation and Operation Instructions 11.3 Damper Box Included in the installation kit is a damper box. This damper box eliminate

Page 37

42 Matrix Installation and Operation Instructions ATTENTION The HRV balance must be checked and if necessary rebalanced every time the Heating (

Page 38

43 Matrix Installation and Operation Instructions Menu Item Description Sample HRV Ventilation Rates Installed Ventilation Rates Installed Fa

Page 39

44 Matrix Installation and Operation Instructions 12.0 LIGHTING BOILER Before Start-up refer to Mandatory Pre-commissioning Procedure for Plasti

Page 40 - (Connection to be 4ft from

45 Matrix Installation and Operation Instructions The initial lighting of the appliance must be performed by a licensed Gas Technician. Failur

Page 41

46 Matrix Installation and Operation Instructions 13.0 TROUBLE SHOOTING This section is intended to assist the service technician in detecting a

Page 42

47 Matrix Installation and Operation Instructions Symptom Detected Problem Solution AL1 Communication Error with HRV 1. Check wiring connec

Page 43

48 Matrix Installation and Operation Instructions Symptom Detected Problem Solution Boiler will not stay lit. Indicates lack of a flame signal.

Page 44 - OPERATING INSTRUCTIONS_

49 Matrix Installation and Operation Instructions Figure 13.2 Matrix Thermistor Resistance Chart1 Mohm Water Probe (Hi Temp.)020406080100120160

Page 45

5 Matrix Installation and Operation Instructions 2.1 Location In all cases, the Matrix must be installed indoors, in a dry location, such that

Page 46 - Boiler Control (Red Face)

50 Matrix Installation and Operation Instructions 14.0 SEQUENCE OF OPERATION Boiler in standby modeFurnace Controlcloses T-C circuit.Furnace

Page 47 - Fan Controller (Blue Face)

51 Matrix Installation and Operation Instructions 15.0 INSTALLATION CHECKLIST Installation  1. If operating on Propane Gas, convert applianc

Page 48 - General

52 Matrix Installation and Operation Instructions 16.0 ANNUAL MAINTENANCE AND INSPECTION This unit must be inspected at the beginning of every h

Page 49

53 Matrix Installation and Operation Instructions Refractory Ceramic Fibers (RFC) Personal Protective Equipment Recommended - Read the following

Page 50 - 14.0 SEQUENCE OF OPERATION

54 Matrix Installation and Operation Instructions 16.2 HRV/Air Handler Maintenance Once every three months. Replace furnace filter. May be re

Page 51

55 Matrix Installation and Operation Instructions No. P .N. Des cri ption1 82657 Premix burner, 135.81A 82761 Premix Burner Gasket2 83190 Transf

Page 52

6 Matrix Installation and Operation Instructions 3.0 VENTING The NY Thermal Matrix is a high efficiency condensing gas furnace/boiler utilizing

Page 53

7 Matrix Installation and Operation Instructions 3.1 Vent/Air-Intake Pipe Material Table 3.1 Acceptable Vent and Air-Intake Pipe Material Instal

Page 54

8 Matrix Installation and Operation Instructions 3.2 Venting Configurations 3.2.1 Two-Pipe Vent Termination 3.2.2 Concentric Vent Terminati

Page 55

9 Matrix Installation and Operation Instructions 3.2.3 Roof Venting Support (Field supplied) Exhaust24”Inlet AirExhaustInlet Air

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